Lean Masterclass (Part 1): Become a Certified Lean Proficient – Body of Knowledge

Lean Masterclass: Part 1 (Become a Certified Lean Proficient)

What is Lean?
  • What is Lean?
  • Lean in Service
  • Comparison of Lean, Six Sigma, and Theory of Constraints (TOC)
Lean Pioneers
  • Sakichi Toyoda
  • Henry Ford
  • Taichi Ohno
What is Toyota Production System (TPS)?
  • What is TPS?
  • The TPS House
  • Ohno’s Journey
  • The Toyota Way
What is Poka-Yoke?
  • What is Poka-Yoke?
  • Why Poka-Yoke?
  • When Poka-Yoke?
  • Real-Life Example of Poka-Yoke
What is Value?
  • What is Value?
  • What is Value Stream?
What are Value Stream Maps?
  • What are Value Stream Maps?
  • VSM Icons
  • What are the Steps to Complete a Value Stream Map?
What is 5S?
  • What is 5S?
  • A 5S Project in Service Industry
What are 8 Wastes?
  • What is Waste?
  • What are 8 Wastes?
  • What is DOWNTIME?
What is Jidoka (Autonomation)?
  • What is Jidoka (Autonomation)?
  • Real-Life Example of Jidoka
What is Just-In-Time (JIT)?
  • Introduction to JIT
  • Origin Story of JIT
  • Steps to Implement JIT
  • Case Studies of JIT
What is Kaizen?
  • What is Kaizen?
  • History of Kaizen?
  • Examples of Kaizen
  • Kaizen Benefits
What is Genchi Genbutsu?
  • Introduction Genchi Genbutsu
  • Genchi Genbutsu: A Simple yet a Powerful Tool – Case Study
  • Steps to Implement Genchi Genbutsu

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